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Finishing Techniques for CNC Plasma Table Art

  • russ0377
  • 3 days ago
  • 4 min read

Creating stunning metal art with CNC plasma tables is already an impressive accomplishment. But if you’re stopping at cutting, you’re only halfway to perfection. The real magic happens in the finishing process.


At FastCut CNC, we know that finishing techniques for CNC plasma table art are critical for transforming raw, rugged cuts into polished masterpieces ready to wow your clients, customers, or admirers.


Finishing your plasma cut metal art is about more than aesthetics. It’s about ensuring longevity, protecting the piece from corrosion or wear, and delivering professional results. Whether you’re crafting decorative wall art, functional pieces, or custom designs, mastering your finishing techniques is what separates the average from the extraordinary.


Because let’s be real—a rough, jagged edge just doesn’t cut it.


Why Finishing Techniques Matter

When you think about plasma-cut designs, the first thing that comes to mind is their raw, industrial beauty. But the truth is, most pieces need a bit of refinement to truly shine. And finishing techniques aren’t just about making metal look pretty--they serve a number of practical purposes too.


Here’s why you should never skip the finishing stage on your projects:


Enhanced Aesthetics

Even the most intricate design can look incomplete if sharp edges, slag, or oxidation marks are left behind. Finishing also smooths out imperfections and gives your art that professional, polished look that gets noticed.


Improved Durability

Metal art pieces, especially those exposed to the elements, need protection. Whether it’s a clear coat, powder coating, or rust-prevention primer, finishing techniques protect your work from corrosion, fading, or wear and tear over time.


Client Satisfaction

If you’re creating custom designs for clients, their first impression will often depend on the level of finish. A properly completed piece demonstrates your attention to detail and commitment to quality.


Ease of Handling

Sharp edges and leftover slag are a liability—not just for the piece’s appearance but for your hands! Finishing ensures your projects are safe to handle without cuts or scrapes.


Now that you know why finishes matter, let's get into the nitty-gritty of how to make your art stand out.


Plasma Table Metal Finishing Techniques

The world of finishing metal art is as creative as the designs themselves. With the right tools and a little patience, you can turn rough-cut metal into something truly spectacular.


1. Sanding

Sanding is often the first step in finishing your CNC plasma table art. Its main job? Removing slag, burrs, and marks caused by the cutting process. Here’s how to get started.


Tools You'll Need:

  • Flap discs (attached to an angle grinder)

  • Sanding belts

  • Hand sanding blocks for tight areas


Steps for Sanding:

  • Use a coarse grit (40–60) to tackle slag and rough edges.

  • Move to a finer grit (120–180) for smooth surfaces.

  • Make sure to sand in consistent strokes to avoid uneven marks.


Sanding preps your surface for subsequent finishes, so don’t rush through it.


2. Grinding

For pieces with thick edges or heavy cuts, grinding is often necessary before sanding. Grinders can reshape edges, remove dross, and even add a surface texture if that's part of your intended design.


Tips for Grinding:

  • Use a hard grinding wheel for heavy material removal.

  • Keep a steady hand to avoid gouging the surface.

  • Finish off with a flap disc for smoother edges.


Grinding can be aggressive, so take your time to avoid thinning out too much material.


3. Polishing

Want your plasma art to stand out with a mirror-like shine? Polishing is the way to go. This technique is particularly popular for stainless steel pieces or decorative items.


Tools for Polishing:

  • Polishing pads or wheels

  • Polishing compounds (matched to your metal type)


How to Polish:

  • Start by applying a coarse polish to remove scratches.

  • Transition to finer compounds as the surface grows shinier.

  • Buff with a clean cloth or wheel for a showroom finish.


Polishing takes patience but delivers unparalleled results for decorative finishes.


4. Painting

Paint isn’t just for adding color; it’s also a great way to protect your art from the elements. Whether you’re using spray paint or powder coating, painting gives you creative freedom and lasting protection.


Steps for Painting Plasma Cut Art:

  • Clean Your Surface: Use a degreaser to remove oils, dirt, or dust from the metal.

  • Apply a Primer: Prevent rust by coating your metal in a rust-prevention primer.

  • Paint in Thin Layers: Spray or brush on multiple thin layers for even coverage.

  • Seal with Clear Coat: Apply a protective topcoat (matte, glossy, or satin) to seal the paint and enhance durability.


Powder coating is another option for professional-grade finishes, providing super-tough coverage with a high-end look.


5. Specialty Finishes

  • Patinas and Weathering: Add an aged, rustic look by applying chemical patinas to steel or copper.

  • Brushed Metal: Use sanding pads to create linear, scratch-like patterns for a sleek industrial finish.

  • Torch Coloring: Add artistic heat effects to your metal with controlled flame work.


These specialty finishes are perfect for creating show-stopping pieces with personality.


How to Choose the Best Finishes for CNC Plasma Cut Metal

Not all finishes are created equal. The trick is matching the technique to the material, purpose, and artistic vision of your project.


Ask Yourself These Three Questions:

🔹 Do I want a glossy, polished look or an aged, industrial feel?

🔹 Will the piece be outdoors or indoors? (Rust-proofing matters!)

🔹 Do I need long-term durability, or is it an artistic display piece?


Here’s a quick guide to what works best:

Metal Type

Best Finishing Options

Mild Steel

Grinding, painting, powder coating, patinas

Stainless Steel

Polishing, brushing, clear coating

Aluminum

Sanding, polishing, anodizing, clear coat

Corten Steel

Natural rust finish, sealing with clear coat

Choosing the right method upfront saves time, money, and frustration.


Your Art Deserves the Best Finishing Touch

At FastCut CNC, we know every plasma-cut project tells a story. That’s why we’re big on helping creators like you maximize the potential of your work with top-notch plasma table metal finishing techniques. Whether you’re scaling up a professional shop or honing your creative passion, great finishes are what people notice first.


Need the tools or advice to take things up a notch?


Our plasma tables make cutting easy, and our team can help you choose the right accessories, consumables, and software for finishing success.


Don’t settle for raw edges. It’s time to finish strong. Create like a pro with FastCut CNC.


 
 
 

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