Powermax 45 XP
What You Get
Easy-to-use with versatile design
- Small size and light weight provides exceptional portability for a 5/8″ rated cutting system.
- Handheld and mechanized usage with CNC interface and FastConnect™ torch connection.
- Patented drag-cutting technology makes it easy to use – even for first‑time operators.
- Tackle different jobs with multiple, easy-to-use torch and consumable styles.
- No need to change the air pressure. Smart Sense™ technology ensures that it is always correctly set.
- Mark, score and make precision gouges with new low amp process.
Maximum productivity
- Finish jobs faster with cut speeds one and a half times greater than oxyfuel on 1/4″ mild steel.
- Spend less time on grinding and edge preparation due to superior cut and gouge quality.
- Fast change out of consumables using the new torch disable switch feature.
Rugged and reliable
- Duramax® Lock torches are designed for high-impact and heat resistance.
- SpringStart™ technology ensures consistent starting and a more reliable torch.
- Hypertherm Certified™ reliability ensures performance in the most demanding environment.
Specifications
| Input Voltages (± 10%) | 200–240 V, 1-PH, 50–60 Hz 480 V, 3-PH, 50–60 Hz |
| Input current @ 6.5 kW | 200–240 V, 1-PH, 39/32 A 480 V, 3-PH, 9.4 A |
| Output current | 10–45 A |
| Rated output voltage | 145 VDC |
| Duty cycle @ 40°C (104°F) | 0% @ 45 A, 200–240 V, 1-PH 60% @ 41 A, 200–240 V, 1-PH 100% @ 32 A, 200–240 V, 1-PH 50% @ 45 A, 480 V, 3-PH 60% @ 41 A, 480 V, 3-PH 100% @ 32 A, 480 V, 3-PH |
| Open circuit voltage (OCV) | 275 VDC |
| Dimensions with handles | 17.4″ D; 6.8″ W; 14.1″ H |
| Weight w/20′ torch | 31 lbs. |
| Gas Supply | Cutting: air (clean, dry and oil-free), nitrogen, F5 Gouging: air (clean, dry and oil-free), nitrogen, F5 Marking: air (clean, dry and oil-free), argon |
| Recommended gas inlet flow rate / pressure |
400 scfh @ 90 psi |
| Input power cable length | 10′ |
| Power supply type | Inverter – IGBT |
| Engine drive requirement | 10 kW for full 45 A output |
| Electrical efficiency | 88% |
| Recyclability | 100% |
| Certifications | CSA-certified for use in the Americas and Asia, except China |
| Warranty | Power supply: 3-year Torch: 1-year |
Powermax 65 SYNC™
What You Get
Easy to use
- Easy to identify single-piece cartridge consumables are color coded by process to eliminate parts mix-up and simplify consumable inventory management.
- New SmartSYNC® torches with the Hypertherm cartridge automatically set the correct amperage and operating mode, eliminating setup errors.
- End of life detection lets the operator know when it’s time to change the cartridge.
- Less operator fatigue when using handheld torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.
Minimizes operating costs
- Simplified operation minimizes downtime, troubleshooting, waste and training time.
- Advanced cartridge consumable design provides up to twice the life for hand cutting and improved quality over life in mechanized setups compared to standard consumables.
- Access to cartridge data for performance tracking, analyzing usage patterns.
Maximize performance
- Tackle a wide range of jobs with easily interchangeable torch styles and application-specific Hypertherm cartridge consumables for various types of cutting and gouging.
- Reduce training time with simplified set up and consistent performance.
- Time-saving hand torch controls allow the operator to adjust the amperage on the fly and change consumables and applications without returning to the power supply.
Industry-leading reliability
- SmartSYNC torches are engineered for rugged, industrial environments.
- SpringStart™ technology ensures consistent starting and a more reliable torch.
- Industry-leading reliability reduces production downtime.
Specifications
| Input Voltages | 200–480 V, 1-PH, 50/60 Hz 200–600 V, 3-PH, 50/60 Hz |
| Kilowatt output | 9 kW |
| Input current | 200/208/240/480 V, 1-PH 52/50/44/22 A @ 9 kW 200/208/240/480/600 V, 3-PH 32/31/27/13/13 A @ 9 kW |
| Output current | 20–65 A |
| Rated output voltage | 139 VDC |
| Duty cycle @ 40°C (104°F) | 50% @ 65 A, 230–600 V, 1/3-PH 40% @ 65 A, 200–208 V, 1/3-PH 100% @ 46 A, 230–600 V, 1/3-PH |
| Open circuit voltage (OCV) | 295 VDC |
| Dimensions with handles | 483 mm D; 233 mm W; 430 mm H (19″ D; 9.2″ W; 17″ H) |
| Weight w/7.6 m (25′) torch | 29 kg (61 lbs.) |
| Gas Supply | Clean, dry, oil-free air or nitrogen |
| Optimum inlet gas pressure | 7.6–8.3 bar (110–120 psi) |
| Minimum inlet gas pressure | 5.2 bar (75 psi) |
| Recommended gas inlet flow rate |
Cutting: 210 l/min @ 5.9 bar (450 scfh, 7.5 scfm @ 85 psi) Gouging: 210 l/min @ 4.8 bar (450 scfh, 7.5 scfm @ 70 psi) |
| Input power cable length | 3 m (10′) |
| Power supply type | Inverter – IGBT |
| Engine drive requirement | 15 kW for full 65 A output |
| Certifications | CSA-certified for use in the Americas and Asia, except China |
| Warranty | Power supplies have a 3-year warranty and torches a 1-year warranty |
Powermax 85 SYNC™
What You Get
Easy to use
- Easy to identify single-piece cartridge consumables are color coded by process to eliminate parts mix-up and simplify consumable inventory management.
- New SmartSYNC® torches with the Hypertherm cartridge automatically set the correct amperage and operating mode, eliminating setup errors.
- End of life detection lets the operator know when it’s time to change the cartridge.
- Less operator fatigue when using handheld torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.
Minimizes operating costs
- Simplified operation minimizes downtime, troubleshooting, waste and training time.
- Advanced cartridge consumable design provides up to twice the life for hand cutting and improved quality over life in mechanized setups compared to standard consumables.
- Access to cartridge data for performance tracking, analyzing usage patterns.
Maximize performance
- Tackle a wide range of jobs with easily interchangeable torch styles and application-specific Hypertherm cartridge consumables for various types of cutting and gouging.
- Reduce training time with simplified set up and consistent performance.
- Time-saving hand torch controls allow the operator to adjust the amperage on the fly and change consumables and applications without returning to the power supply.
Industry-leading reliability
- SmartSYNC torches are engineered for rugged, industrial environments.
- SpringStart™ technology ensures consistent starting and a more reliable torch.
- Industry-leading reliability reduces production downtime.
Specifications
| Input Voltages | 200–480 V, 1-PH, 50/60 Hz 200–600 V, 3-PH, 50/60 Hz |
| Kilowatt output | 12.2 kW |
| Input current | 200/208/240/480, 1-PH 70/68/58/29 A @ 12.2 kW 200/208/240/480/600 V, 3-PH 42/40/35/18/17 A @ 12.2 KW |
| Output current | 25–85 A |
| Rated output voltage | 143 VDC |
| Duty cycle @ 40°C (104°F) | 60% @ 85 A, 230–600 V, 3-PH 60% @ 85 A, 480 V, 1-PH 50% @ 85 A 240 V, 1-PH 50% @ 85 A, 200–208 V, 3-PH 40% @ 85 A, 200–208 V, 1-PH 100% @ 66 A, 230–600 V, 1/3-PH |
| Open circuit voltage (OCV) | 305 VDC |
| Dimensions with handles | 483 mm D; 233 mm W; 430 mm H (19″ D; 9.2″ W; 17″ H) |
| Weight w/7.6 m (25′) torch | 32 kg (67 lbs.) |
| Gas Supply | Clean, dry, oil-free air or nitrogen |
| Optimum inlet gas pressure | 7.6–8.3 bar (110–120 psi) |
| Minimum inlet gas pressure | 5.2 bar (75 psi) |
| Recommended gas inlet flow rate |
Cutting: 210 l/min @ 5.9 bar (450 scfh, 7.5 scfm @ 85 psi) Gouging: 210 l/min @ 4.8 bar (450 scfh, 7.5 scfm @ 70 psi) |
| Input power cable length | 3 m (10′) |
| Power supply type | Inverter – IGBT |
| Engine drive requirement | 20 kW for full 85 A output |
| Certifications | CSA-certified for use in the Americas and Asia, except China |
| Warranty | Power supplies have a 3-year warranty and torches a 1-year warranty |
Powermax 105 SYNC™
What You Get
Easy to use
- Easy to identify single-piece cartridge consumables are color coded by process to eliminate parts mix-up and simplify consumable inventory management.
- New SmartSYNC® torches with the Hypertherm cartridge automatically set the correct amperage and operating mode, eliminating setup errors.
- End of life detection lets the operator know when it’s time to change the cartridge.
- Less operator fatigue when using handheld torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.
Minimizes operating costs
- Simplified operation minimizes downtime, troubleshooting, waste and training time.
- Advanced cartridge consumable design provides up to twice the life for hand cutting and improved quality over life in mechanized setups compared to standard consumables.
- Access to cartridge data for performance tracking, analyzing usage patterns.
Maximize performance
- Tackle a wide range of jobs with easily interchangeable torch styles and application-specific Hypertherm cartridge consumables for various types of cutting and gouging.
- Reduce training time with simplified set up and consistent performance.
- Time-saving hand torch controls allow the operator to adjust the amperage on the fly and change consumables and applications without returning to the power supply.
Industry-leading reliability
- SmartSYNC torches are engineered for rugged, industrial environments.
- SpringStart™ technology ensures consistent starting and a more reliable torch.
- Industry-leading reliability reduces production downtime.
Specifications
| Input Voltages | 200–600 V, 3-PH, 50/60 Hz |
| Kilowatt output | 16.8 kW |
| Input current | 200/208/240/480/600 V, 3-PH 58/56/49/25/22 A @ 16.8 kW |
| Output current | 30–105 A |
| Rated output voltage | 160 VDC |
| Duty cycle @ 40°C (104°F) | 70% @ 105 A, 240 V, 3-PH 80% @ 105 A, 480–600 V, 3-PH 100% @ 94 A, 480–600 V, 3-PH 100% @ 88 A, 240 V, 3-PH |
| Open circuit voltage (OCV) | 300 VDC |
| Dimensions with handles | 592 mm D; 274 mm W; 508 mm H (23.3″ D; 10.8″ W; 20.0″ H) |
| Weight w/7.6 m (25′) torch | 45.3 kg (95 lbs.) |
| Gas Supply | Clean, dry, oil-free air or nitrogen |
| Optimum inlet gas pressure | 7.6–8.3 bar (110–120 psi) |
| Minimum inlet gas pressure | 5.5 bar (80 psi) |
| Recommended gas inlet flow rate |
Cutting: 260 l/min @ 5.9 bar (550 scfh, 9.2 scfm @ 90 psi) Gouging: 260 l/min @ 4.8 bar (550 scfh, 9.2 scfm @ 70 psi) |
| Input power cable length | 3 m (10′) |
| Power supply type | Inverter – IGBT |
| Engine drive requirement | 30 kW for full 105 A output |
| Certifications | CSA-certified for use in the Americas and Asia, except China |
| Warranty | Power supplies have a 3-year warranty and torches a 1-year warranty |
Powermax 125
What You Get
Maximum productivity
- Finish jobs faster with cut speeds 5 times greater than oxyfuel on 1/2″ mild steel.
- Spend less time on grinding and edge preparation due to superior cut and gouge quality.
- Maximize your cutting time with 100% duty cycle.
Low operating costs
- Reduce costs with consumable life up to four times longer than other systems in this amperage range.
- Wide voltage tolerance improves performance on motor generators and in low-line conditions.
- Electrode end-of-life detection protects the torch and workpiece from damage by automatically stopping power when the electrode is overused.
Easy-to-use for cutting and gouging
- No need to change the air pressure. Smart Sense™ technology ensures that it is always correctly set.
- Tackle different jobs with multiple, easy-to-use torch styles.
Built and tested to withstand the harshest conditions
- Duramax™ Hyamp torches are designed for high-impact and heat resistance.
- SpringStart™ technology ensures consistent starting and a more reliable torch.
- Low maintenance for maximum uptime.
Specifications
| Input Voltages | 480/600 V, 3-PH, 50/60 Hz |
| Kilowatt output | 21.9 kW |
| Input current @ 21.9 kW | 480/600 V, 31/24 A |
| Output current | 30–125 A |
| Rated output voltage | 175 VDC |
| Duty cycle @ 40°C (104°F) | 100% @ 125 A, 480/600 V, 3-PH |
| Open circuit voltage (OCV) | 320 VDC |
| Dimensions with handles | 23.3″ D; 10.8″ W; 20.0″ H |
| Weight w/25′ torch | 480 V 105.7 lbs. 600 V 104.7 lbs. |
| Gas Supply | Clean, dry, oil-free air or nitrogen |
| Recommended gas inlet flow rate / pressure |
Cutting: 550 scfh @ .85 psi Gouging: 450 scfh @ .60 psi |
| Input power cable length | 10′ |
| Power supply type | Inverter – IGBT |
| Engine drive requirement | 40 kW for full 125 A output |
| Certifications | CSA-certified for use in the Americas and Asia, except China |
| Warranty | Power supplies have a 3-year warranty and torches a 1-year warranty |